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TTQ Co. Ltd.Cashew Processing Machines
Packing · Stage 07

Cashew Vacuum Packing Machine

Nitrogen-flush, export shelf life

Vacuum and nitrogen-flush packing lines that seal graded kernels into tins or pouches for long, export-ready shelf life.

N₂Nitrogen flush
12 moShelf life
Tin+pouchFormats
Cashew Vacuum Packing Machine — Nitrogen-flush, export shelf life
FIG.07 // PACKING N₂ FLUSH
Engineered & built by TTQ
What it does

The TTQ Cashew Vacuum Packing Machine seals graded kernels under vacuum with a nitrogen flush, removing oxygen so cashews stay fresh, crisp and rancidity-free through long export shipping. It packs the industry-standard formats — 10 kg vacuum tins and blocks, and retail pouches — at 50–70 packs per hour on a 45-second vacuum cycle with two operators. Nitrogen flushing gives cashew kernels a shelf life of up to 12 months, which is what makes container-load export viable.

Spec sheet

Technical specifications

FunctionVacuum + nitrogen-flush sealing
Formats10 kg tins/blocks, retail pouches
Rate50–70 packs/h on a 45-second vacuum cycle, 2 operators
GasFood-grade nitrogen flush
Shelf lifeUp to ~12 months
Drive1.5–3 kW + vacuum pump
ControlSemi / fully automatic (PLC)
BuildStainless food-contact surfaces

Figures are typical and configurable — we confirm exact specifications against your capacity and grade targets.

Why this machine

What holds twelve months of shelf life

Export-ready formats

Seals the standard 10 kg vacuum tins and blocks plus retail pouches from one line.

Nitrogen-flush freshness

Displacing oxygen with N₂ keeps kernels crisp and prevents rancidity in transit.

Up to 12-month shelf life

Long, stable shelf life is what makes full-container export shipping viable.

Semi or fully automatic

Scale from an operator-fed sealer to an automatic packing line as volume grows.

Choose your capacity

Model & capacity comparison

Every model TTQ builds for this stage, side by side. Pick by throughput and footprint — each links straight to a quote.

Packing & metal detection — models

Kernel cleaning, weighing, vacuum/nitrogen sealing and metal detection for export-ready packs.

Model Capacity Power Footprint (L×W×H) Cycle Crew Ref Quote
Kernel sorting line 1,000–1,500 kg/h 0.5 HP (0.4 kW), 3-phase 380V 1.2 × 1.2 × 1.1 m 1 TTQ-PCK-01 Quote →
Auto weigh + vacuum 50–70 packs/h 1-phase 220V 1.5 × 2.0 × 1.2 m 45 s aspiration 2 TTQ-PCK-02 Quote →
Full vacuum line 50–70 packs/h 8 TTQ-PCK-03 Quote →
Vacuum packer 3 HP (2.2 kW), 3-phase 380V 1.5 × 2.0 × 1.2 m 45 s aspiration 2 TTQ-PCK-10 Quote →
Tin vacuum packer 1 HP (0.75 kW), 3-phase 380V 800 × 600 × 600 mm 1 TTQ-PCK-11 Quote →
Metal detector 2 HP (1.5 kW) TTQ-PCK-12 Quote →

Specifications are indicative and configurable; TTQ confirms exact figures against your capacity, grade targets and factory layout. Model codes shown are TTQ quotation references.

Vacuum packing is the stage that turns a perishable kernel into an exportable one. Cashews oxidise and go rancid in contact with air, so removing the oxygen — and replacing it with nitrogen — is what converts a few weeks of shelf life into up to twelve months. Everything else about the pack is secondary to that.

01

Formats

FormatUseTypical throughput
10 kg tins and blocksThe export standard for bulk kernel50–70 packs per hour
25 lb / 50 lb bags (11.34 / 22.68 kg)Bulk trade, particularly to North America50–70 packs per hour
Retail pouches, 100–500 gConsumer packs, usually on a separate pouch lineWeigher-dependent

Double-chamber machines seal one side while the operator loads the other, which is where most of the throughput gain comes from on bulk formats.

02

How it works

Chamber evacuation

the pack is placed in a sealed chamber and air is drawn out to a set vacuum level.

Nitrogen flush

inert gas replaces the evacuated air, displacing residual oxygen and stopping the film pulling hard onto the kernels, which reduces breakage in transit.

Heat sealing

the seal bar closes the pack. Temperature and dwell time are set for the film in use, and both matter more than operators usually expect.

Cooling

the seal has to set before handling, or it fails later in the container rather than in your factory.

Programmable control

recipes per bag size and film type, so changing format does not mean re-learning the settings.

03

What determines whether the pack holds

Kernel moisture below 5%

packing damp kernels seals in the moisture, and mould appears in the pack rather than on your floor.

Kernels fully cooled

packing warm product causes condensation inside the pack. If the line runs roasting, this is the most common failure.

Correct seal temperature

too cool and the seal is weak, too hot and the film thins and splits along the seal.

Clean seal area

a single kernel fragment or a trace of oil across the seal line is enough to leak, and a slow leak is invisible until arrival.

Film specification

barrier properties matter. A cheap film with poor oxygen barrier undoes the nitrogen flush you paid for.

04

Maintenance

Replace seal bar PTFE and elements on schedule

worn elements give intermittent weak seals, which is worse than an obvious failure because it passes inspection.

Service the vacuum pump

oil changes on schedule; a tired pump takes longer to reach vacuum and slows the whole line.

Check chamber gaskets

a perished gasket means the chamber never reaches full vacuum and nobody notices until shelf life complaints arrive.

Verify residual oxygen periodically

the only way to confirm the flush is working is to measure it.

Keep the machine clean

kernel dust and oil accumulate around the seal area and are the usual cause of leaking packs.

Where it fits

Vacuum packing comes after colour sorting and metal detection — pack only product that has cleared both. For retail formats see pouch packing machine and retail packing.

Diagrams

The process, drawn

Process diagram

The packing end of the line

Four machines, often quoted as one. The sorting line ahead of the packer is the piece most commonly missed from a comparison.

Kernel sorting line A sorting machine, not a packer 1,000–1,500 kg/h
Auto weighing To pack weight
Vacuum packing 11.34 / 22.68 kg bags, 2 operators 50–70 packs/h · 45 s cycle
Metal detection Ferrous, non-ferrous, stainless Down to 1–2 mm
Dispatch Export-ready lots 3–5% moisture

TTQ builds vacuum equipment, not pouch machines or bags. Retail pouch formats are a separate class of machine from a different supply chain.

On the line

Where it fits in the process

Packing is the final stage. Graded, colour-sorted kernels arrive here and leave as sealed, labelled, export-ready lots — ready for the container.

← Previous stage Cashew Grading & Sorting Machine You are hereCashew Vacuum Packing Machine End of lineExport-ready kernel out
Answers

Cashew Vacuum Packing Machine — FAQ

Why vacuum-pack cashews with nitrogen?
Cashews contain oils that go rancid when exposed to oxygen. Vacuum sealing with a nitrogen flush removes oxygen, keeping kernels fresh and crisp for up to 12 months.
What pack sizes does the machine handle?
The export-standard 10 kg vacuum tins and blocks, plus retail pouches. Formats and rates are configured to your product mix.
Is the packing line automatic?
It is available as semi-automatic (operator-fed) and fully automatic PLC lines; we match the level to your throughput.

Get a quote on the Cashew Vacuum Packing Machine

Tell us your target capacity and grades. We'll come back with the right configuration, a layout and a costed proposal.

Request a quote Contact TTQ
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