· HO CHI MINH CITY, VN
TTQ Co. Ltd.Cashew Processing Machines
Service · Consulting

Cashew Processing Plant Consulting Services

Expert guidance from plant to profit

TTQ’s consulting services guide you from feasibility to full production — capacity planning, layout, machinery selection, financing and commissioning, from engineers who build the machines.

Feasibility& planning
Layout& process
Financingsupport
Cashew Processing Plant Consulting Services — Expert guidance from plant to profit
FIG.S1 // CONSULTING Ø PLAN → PROFIT
Engineered & built by TTQ
In short

TTQ Co. Ltd. provides end-to-end consulting for cashew processing projects — feasibility, plant layout, machinery selection, installation supervision, operator training and after-sales support — backed by 20+ years of building cashew machinery in Vietnam. One accountable partner from empty shed to export-grade kernels. Because the advice comes from the manufacturer, it reflects real machine performance, yields and costs rather than generic estimates. Contact us for a scoped proposal.

Scope

What's included

Feasibility & capacity

Assess raw-nut supply, market and budget to set the right plant size.

Layout & process design

Floor layout, material flow and utility planning for your building.

Machinery & automation

Select the machine line and automation level for your economics.

Financing & commissioning

Bankable project report, plus commissioning and operator training.

Why TTQ

One manufacturer, end to end

Manufacturer insight

Advice grounded in real machine yields, throughput and running costs.

Whole-lifecycle

From first feasibility question to a line running at full production.

Vendor-neutral on scale

We recommend the automation level that fits you — not the biggest sale.

Ongoing support

Continuity from planning into installation, training and spares.

A cashew project fails in one of two places: the plan, or the handover. Plants get built at the wrong size for the nuts their region actually produces, or they get built correctly and then handed to a team nobody trained. Consulting covers six workstreams that run from before the building exists to after the line is yours.

01

What the consulting covers

Feasibility & sourcing study

raw-nut availability and seasonality in your region, realistic production KOR (typically 22–24 kg of saleable kernel per 100 kg of RCN), power, steam and water requirements, a labour plan, and a grade-mix strategy aimed at the markets you intend to sell into.

Plant design & layout

line sizing from 230 kg/h single-machine setups to 1,000–1,200 kg/h multi-machine shelling lines on a Size A basis, material flow across the eight core stages, buffer sizing between them, and building and utility drawings.

Machinery specification

matched equipment from the TTQ range — steaming at 3–4 bar, shell-fired boilers from 300 to 4,000 kg of steam per hour, borma dryers from 0.5 to 4.5 t per batch, peeling at 120–480 kg/h with correctly sized 30–100 HP compressors, roller grading, optical sorting, vacuum packing with metal detection — specified to hold breakage under 3% and uncut under 5%.

Installation & commissioning

supervision of civil preparation, utility hook-ups, line erection, test runs on your own raw nuts, and quality calibration against the specification your buyers actually enforce.

Training & handover

operator and maintenance training on site, written SOPs for each stage, and a spare-parts plan sized to how far you are from a supplier.

Ongoing support

remote diagnostics, spares supply, and an upgrade path so the line you buy now is the first phase rather than the ceiling.

02

The eight stages a plan has to account for

Every layout decision comes back to the same sequence: calibration, steaming, shelling, borma drying, humidification, peeling, grading and colour sorting, then packing. The stages are not independent — grading sets what the cutter can achieve, steaming sets whether the kernel releases whole, drying and humidification together set peeling yield. Sizing one stage without the others is the most common and most expensive planning error, and it is what a feasibility study exists to prevent.

03

Why a manufacturer

The machines, the line design and the support come from one company. When a line underperforms there is one party responsible for finding out why and fixing it, rather than a machinery supplier and a consultant each pointing at the other. Quotations are FOB Cat Lai Port, Ho Chi Minh City; installation and training are scoped per project.

How a project starts

Send your target capacity in tonnes of raw nuts per day, your country, and whether you already have a building. Fees and timelines depend entirely on scope, so the first response is questions rather than a number — we come back within one business day.

Diagrams

The process, drawn

Process diagram

The eight core stages

Raw cashew nut in at one end, packed export kernel out at the other. Moisture is the thread: every stage either takes it out or puts a controlled amount back.

Calibration Size grading 8–10% moisture
Steaming Shell softened 3–4 bar · 20–25 min
Shelling Kernel released 85–90% whole
Borma drying Testa turns brittle 13–14 h → 3–4%
Humidification Surface rewetted → 5–6% surface
Peeling Testa removed 80–90% first pass
Grading & sorting Size then colour W180–W500
Packing Vacuum + metal check 3–5% moisture

Capacities and cycles are Size A basis, per 8-hour shift. Stages 04 and 05 are separate machines in separate rooms — the borma oven dries, the humidifier puts moisture back.

Process diagram

Plant scale and what actually separates the tiers

Capacity alone does not explain the jump between plant sizes. The additions do.

Small One peeler, no colour sorter 300–500 kg/h
Medium Adds colour sorter + second peeler 800–1,000 kg/h
Large Four peelers, multi-channel sorter, two packers, shell press 1,500–2,000 kg/h

Equipment is only 55–65% of a project. Installation, electrical work, buildings, utilities and raw-material inventory typically add 40–60% on top of the equipment package.

Answers

Cashew Processing Plant Consulting Services — FAQ

Do you consult on plants that use other manufacturers' machines?
Yes — revival and modernisation projects often mix existing equipment with TTQ upgrades, and the assessment starts by working out what can stay.
How do I start?
Send your target capacity in tonnes of RCN per day, your country, and whether you already have a building. We respond within one business day.
Do you provide project reports for banks?
Yes — see our cashew processing project report service.
What do your consulting services cover?
Feasibility and capacity planning, plant layout and process design, machinery and automation selection, a bankable project report, and commissioning and operator training.
Do I have to buy machinery from TTQ?
Consulting can be engaged on its own, though most clients continue with TTQ for machinery and installation for a single point of accountability.
Is this useful for an existing plant?
Yes — we advise existing processors on expansion, automation upgrades and yield optimisation, not just new plants.

Talk to TTQ about Cashew Processing Plant Consulting Services

Tell us your target capacity, grades and location — we’ll come back with a costed proposal.

Request a quote Contact TTQ
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